PDA Single-Use-Systems – A New Age of Drug Making Training Course

03 Jun - 05 Jun 2025
Sartorius Stedim Biotech
Göttingen, Germany

Become a Sponsor and/or Exhibitor

In the biomanufacturing world, a huge product diversification occurs place with new therapeutic approaches rising. Novartis e.g., recently released a new gene therapy drug for two Million Euros per dose, while other companies are still in the development phase for drugs targeting the same disease. Wouldn’t it be great for them to have released these drugs faster to be the first one and to make two Million Euros per dose themselves? And what technologies might have helped to reach this goal?

One possibility to get drugs faster to the market is the use of single-use systems. But are they robust enough when the product contact layer is made from polymers? And what will the authorities say? If want to learn more about that topic, then you should sign up for this two-day course. Here you will learn and discuss with technical trainers and specialists for data handling and GMP regulations how to implement and operate single-use technologies in a GMP-controlled environment.

During an optional third day, you can look into the manufacturing of single-use bioreactor bags and filters, followed by a visit to the Sartorius Application Centre where you can see and test complete process solutions from molecule discovery to large-scale biomanufacturing.

Who Should Attend
  • Operators
  • Manufacturing Supervisors
  • QA Managers
  • Manufacturing Managers
  • QC Managers
  • Auditors
Learning Objectives

Upon completion of this course, attendees will be able to:

  • Have understood the regulations and relevant guidelines for single-use system (SUS) handling
  • Can explain basics in single-use processing, bag functionalities, connection-disconnection technologies
  • Can operate bags, tubings, filters, and sensors
  • Have understood Data Integrity and Data Analysis / Monitoring for SUS handling
  • Have understood possible setups for filter and container closure integrity testing in single-use assemblies
Program Highlights

Using single-use systems in GMP regulated biomanufacturing – a practical approach

This course will take place at the Sartorius Stedim facilities in Göttingen.

Agenda

Discover What's Happening Each Day
Day 1 03 Jun Day 2 04 Jun Day 3 05 Jun
Tuesday, 3 June

Tuesday, 03 June 2025 - Optional Facility Tour

13:00 - 14:00
Lunch


14:00
Campus and Application Center Tour


17:30
End of Facility Tour


19:00
Joint Dinner

Wednesday, 4 June

Wednesday, 04 June 2025

8:30
Welcome & Introduction of Participants; Safety Briefing


9:00
Introduction to Single-Use Bioprocessing


9:45
GMP Update on Single-Use-Systems (Part 1)

  • Current GMP Regulation
  • FDA Requirements
  • Technical Guidelines
  • Regulatory Expectations

10:30
Coffee Break

10:45
GMP Update on Single-Use-Systems (Part 2)

  • EU GMP Annex 1

11:15
Hands-on Exercise 1

  • Gowning
  • Experiment with the Advantages of Single-Use-Systems

12:15
Lunch Break

13:15
Basics in Single-Use Bioprocessing Focus on Bags

  • Manufacturing of Single-Use Consumables
  • Different Bag Functionalities

14:15
Coffee Break

14:30
Hands-on Exercise 2 (Cleanroom)

  • Connection/Disconnection

16:30
Wrap-up Day 1


17:00
OPTIONAL: Virtual Reality Demo: Operator Training

  • BioWelder or Mixing Demo

18:00
End of Training Course Day 1


19:00
Joint Dinner

Thursday, 5 June

Thursday, 05 June 2025

8:30
Sensors and Automation in Single-Use Systems

  • Overview and Demonstration

9:15
Hands-on of  Exercise 3

  • Overview Bag Types

10:15
Coffee Break


10:30
Data Integrity, Data Analysis and Monitoring

  • Regulatory Requirements and Guidelines
  • ALCOA
  • Data Integrity for Computer, Paper, and Hybrid Systems
  • Control of Meta-Data
  • Data Integrity Strategies for Compliance
  • Checking for Data Integrity Issues in Practice
  • Experimental Approach

11:30
Data Recording & Evaluation

  • Data Logging
  • Batch Monitoring

12:00
Lunch Break

13:00
Filtration & Container Closure Testing Hands-on Exercise 4 (Cleanroom)

  • Filter Integrity Testing in Single-Use-Systems
  • Bag Assembly Integrity Testing
  • Transferset for Final Filling & PUPSIT

14:30
Coffee Break

14:45
Filter Integrity Testing Fault Handling – GMP View

  • GMP Requirements
  • Pre- and Post-Use Integrity Testing
  • Impact of EU GMP Annex 1 Requirements

15:15
GMP Practical Session

  • Failed Filter in Integrity Testing - What to do under GMP?
  • What are the Differences between Media Preparation and Final Filtration of a Drug Product Prior Filling?
  • 'Bioburden Reduction' vs. 'Sterile Filtration'

16:00
Wrap-up Day 2


16:30
End of Training Course

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Location and Travel

Venue Details and Accommodations

PLEASE READ  PDA is not affiliated or contracted with any outside hotel contracting company. If someone other than PDA or the PDA chosen hotel contacts you suggesting that they represent any PDA event, they do not. It is PDA's recommendation that you book your hotel directly through the official PDA chosen hotel that is listed on our web site.

Sartorius Stedim Biotech

Otto-Brenner Str. 20
Göttingen, Germany 37079 Germany
Reservation Instructions

PDA Europe recommends to reserve a hotel room close to the trainings location.

Best Western Hotel Am Papenberg

Hermann-Rein-Straße 2
37075 Göttingen

How to Get Here
By Air Nearest Airport: Hannover Airport Airport Phone: +49 (0)511 977-0
By Other Options By Train: Around 25 minutes away from station Göttingen.

Registration

Pricing Options

Standard Registration

Member Price

€2,200

Non-Member

€2,200

See Qualifying Criteria for Member Types.

ALL PRICES IN EURO (EUR), EXCLUDING VAT.

WAYS TO REGISTER: 1. Online Registration   2. registration-europe@pda.org

PDA MEMBERS: Please remember to log in before registering If you come from a Governmental or Health Authority Institution or from an Academic Organization, please contact registration-europe@pda.org before registering.

If you need to apply for a visa to enter the event country, PDA Europe must be informed of this fact at least 4 weeks before the start of the event.

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