PDA Best Practices for Glass Primary Containers Training Course

17 - 18 Jun 2025
Mainz, Germany

Become a Sponsor and/or Exhibitor

Glass vials, ampoules, syringes and cartridges are commonly used in packaging of parenteral pharmaceuticals. Good glass handling practices are essential to assuring glass-based container performance as intended in maintaining the safety and efficacy of the drug product.

The two-day course will offer insights into the science of glass and its inherent properties. It will review container design and dimensioning, cover glass strength and fracture mechanics as well as review the fundamental principles of good glass handling and inspection. The course will follow step-by-step the processes for packaging of parenteral in vials, ampoules, cartridges and syringes. Further insights into glass breakage including an overview of fracture analysis using fractography will be presented.

Who Should Attend
  • Packaging engineers
  • Quality personnel
  • Filling line technicians
  • Supervisors and engineering support
  • Those responding to failure complaints
  • Root cause investigators
Learning Objectives

Upon completion of this course, attendees will be able to:

  • Technical aptitude
  • Some familiarity with pharmaceutical fill/finish processes
  • Understands the nature of glass
  • Knows what glass breakage causes
  • Is aware of regulatory requirements and how to perform QC incoming inspection
  • Knows how to inspect glass containers for breakage-relevant defects
  • Is able to apply the knowledge to avoid glass breakage in the filling line
  • Is able to apply a structured way of evaluating in case of glass breakage
  • Is able to ‘read’ from the splinters and broken glass
Program Highlights

This course will include a Site Visit at the SCHOTT facilities on the 17 June 2025!

This two-day course will offer insights into the science of glass and its inherent properties. It will review container design and dimensioning, cover glass strength and fracture mechanics as well as review the fundamental principles of good glass handling and inspection.

Agenda

Discover What's Happening Each Day
Tue 17 Jun Wed 18 Jun
Tuesday, 17 June

Tuesday, 17 June 2025

8:45
Welcome and Introduction
Participants' Expectations


Manufacture and Characteristics of Glass as Primary Packaging Material

9:00
Glass Science

  • Chemical structure
  • Physical properties
  • Different glass types in the pharmaceutical industry

9:45
Glass Making

  • Glass melting
  • Tubing production
  • Learning from mistakes: Glass defects

10:40
Coffee Break


10:55
Glass Converting Process

  • Glass containers for pharmaceutical application
  • Container production from glass tubing
  • Factors that affect surface chemistry in glass conversion to vials
  • Molded container production
  • Additional proprieties with internal and/or external treatment/coating

12:20
Lunch Break


13:20
Glass Strength and Fracture Mechanics

  • Glass breakage - Fundamentals
  • Assessment of flaws
  • Fractography - Fundamentals

14:50
Practice and Hands-on Demonstration: Fractography


15:35
Site Visit SCHOTT Tubular Glass Manufacturing


17:05
Coffee Break


Receiving Inspection of Glass Primary Packaging Material

17:20
Requirements from Pharmacopoeias (EP, JP, USP) and Incoming Inspection

  • Overview Pharmacopoeia
  • Testing Parameters
  • Testing Methods, Equipment, Tools
  • Defects and PDA Technical Report #43

18:00
End of Training Course Day 1

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Location and Travel

Venue Details and Accommodations

PLEASE READ  PDA is not affiliated or contracted with any outside hotel contracting company. If someone other than PDA or the PDA chosen hotel contacts you suggesting that they represent any PDA event, they do not. It is PDA's recommendation that you book your hotel directly through the official PDA chosen hotel that is listed on our web site.

IntercityHotel Mainz

Binger Str. 21
Mainz, Germany 55131 Germany

+49 6131 588510

Reservation Instructions

Please book your hotel room directly via the Hotel Website. 

https://hrewards.com/de/intercityhotel-mainz 

Registration

Pricing Options

Standard Registration

Member Price

€2,200

Non-Member

€2,200

See Qualifying Criteria for Member Types.

ALL PRICES IN EURO (EUR), EXCLUDING VAT.

WAYS TO REGISTER: 1. Online Registration   2. registration-europe@pda.org

PDA MEMBERS: Please remember to log in before registering If you come from a Governmental or Health Authority Institution or from an Academic Organization, please contact registration-europe@pda.org before registering.

If you need to apply for a visa to enter the event country, PDA Europe must be informed of this fact at least 4 weeks before the start of the event.

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Contact

Program Inquiries

Exhibition/Sponsorship Inquiries
Christopher Haertig

Training Course Inquiries

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